Abstract
A product fabrication line simulation project has been conducted at Anuza Sdn. Bhd., Lot PT 1306 Seksyen 44, Kawasan Perindustrian Pengkalan Chepa II, 16100 Kota Bharu, Kelantan. This simulation study is focused on fabrication line of cooking oil plastic. The main problem that encountered in the study is the organization cannot reach the target set by the management. The project conducted in conjunction of estimating quantity of cooking oil plastic produced within 24 hours work. All processes involves in product processing, from the mixing of raw material up to the packaging of product, will be modelled. The simulation output shows that the estimate value of production is 1549 unit and defective product is 39.933. Others system performances such as the statistic of machines and operator utilization also can be obtained from the simulation output. The operator utilization at substation Penyimpanan Sementaro Gelendung is highest that is 98.26 percent, compared to the operator utilization at station Penyemakan Saiz that is 48.94 percent. Therefore, an alternative model is developed in which the number of operator at substation Penyimpanan Sementara Gelendung and station Pembungkusan Produk is increased to 2 operators. Add to that,the work schedule is also modified, where it has 2 different lunch break, dinner and supper. The output of the alternative model has shown an improvement where the number of production has increased to 1918.73 which is 30 percent higher than the original model. The methodology adopted in this study is simulation approach, while the software used is ProModel Network Yersion 4.22.
Website : http://ir.fsksm.utm.my/1672/
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